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概況

Summary

本配備由刨渣機、滾液油壓機、端切機三輪廓線結構，此中，刨渣機是輪胎產于中的通用配備，使用撤除輪輞手工焊接工藝會發生的焊渣，因而擁有非常平整的焊道外表面。焊道滾液油壓機用以壓平并提升刨渣后的焊道，顛末滾壓后焊道和對接焊道對齊。端切機使用割除焊道兩面頭多余的手工焊接工藝資源，沖切新措施由油缸能夠。This machine is composed of trimmer, planisher and end cutting unit, which of trimmer is special equipment of steel wheel production for removing and trimming welding slag generated by wheel rim welding to obtain flat welding seam surface. Planisher machine is used to flatten and strengthen the welded seam after welding slag planishing and trimming. End cutting machine is used for cutting the both ends of redundant welding materials of welding seam, cutting action drives by oil cylinder.

型號規格規格

Specification

參數描寫/Description Data

裝備型號	model number	BGQ-300-AH
額外輸出電壓	rated input voltage	AC380V，3Phsae
額外輸出頻次	rated input frequency	50Hz
額外輸出容量	rated input capacity	37KVA
工件厚度	Max. thickness of rim	5mm
工件寬度規模	width range of rim	220-320mm
工件直徑規模	diameter range of rim	φ280～φ450mm
刨渣夾緊力	maximum clamping force of trimmer	6Tons
刨渣力	maximum trimming force	6Tons
滾壓夾緊力	maximum clamping force of planisher	6Tons
滾壓滾壓力	maximum rolling force of planisher	6Tons
端切剪切力	maximum cutting force of end-cutting	18Tons
端切剪切油缸直徑	diameter of cutting oil cylinder of end-cutting	160mm
體系壓力	system pressure	12Mpa

刨渣標準

Trimmer Unit

刨渣機是車胎主產頂用于撤除輪輞焊結之后生的焊渣，以此刷快非常平整的焊道看起來。設備建議作為主料動操控,由主機電源、液壓油泵系統保障安全指標機制和組合件保障安全指標機制等組成部分.此中液壓油泵系統保障安全指標機制和組合件保障安全指標機制與滾油壓機、端切機同時。Planning machine is special equipment of steel wheel production for removing and trimming welding slag generated by wheel rim welding so as to obtain flat welding seam surface. The machine is designed as automatically operation, it consists of host, hydraulic system and electric system, wherein hydraulic system and electric system are shared with rolling press machine and end cutting machine.

床身/Lathe Bed

主機系統架為C-型組織 ，夜壓驅動下載夾持器在焊接縫隙二側壓緊。Host frame is C-type mechanism. The hydraulic driven clamp holder clamps two sides of welding seam.

夾緊機構/Clamping Mechanism

類件由液壓裝置夾緊結構夾緊牢實，該結構裝置放導軌右上角, 為不能類件在刨渣時心軸裂開、在夾緊鎖出口處安裝有止動塊。Work piece is clamped and fixed by hydraulic clamping mechanism, and the mechanism is installed on the upward side of guide rail. The stop block is installed on clamping jaw to avoid axial loosening of work piece during slag planning.夾緊單位分高下好幾部，下面穩固在機架床身，上輪廓為過程輪廓，由油缸推動。The clamping mechanism is divided into two parts, the lower part of which is fixed on the lathe bed of frame, the upper part is movable and driven by oil cylinder.

刨渣機構/ Trimming Mechanism

大小刨渣刀裝置入不銹鋼滑架子上，此滑架由變軟治理的導軌撐持在夾持器當中來返行駛，任有一個刀片圖片的裁割面依照姿料重量手動擋設計。Upper and lower slag planning cutter is installed on steel sliding frame. The sliding frame makes to-and-fro movement in the middle of clamp holder by support of guide rail after hardening treatment, and cutting surface of each cutter is set manually according to material thickness.刨渣銑刀的割孔面和夾持器容納一套套服務器設備組織機構接接，以服務其絕對化作用，允許不知道幾種層厚的內容，服務器設備將無需每當選用，可相互因勢利導割孔相差層厚的內容。Cutting surface and clamp holder of slag planning cutter are connected by one set of mechanic mechanism to ensure its relative position. Therefore, whatever any material thickness, the machine will not set each time, and can cut material with difference thickness automatically.滑架子上具有3組車刀，下夾持器為不變，避免后期使用時出現晃動影響體驗效果式，還也充當降低架導軌。的高低車刀活動組織由油缸缸驅程。Three cutters are installed on sliding frame, and lower clamp holder uses fixed-type, and is also used as guide rail of lower sliding frame. Movement of upper and lower cutters is driven by hydraulic cylinder.

夾緊機構/Clamping Mechanism

軸類由夜壓夾緊結構夾緊耐用，該結構裝置入導軌上邊, 為嚴令禁止軸類在刨渣時軸徑脫落、在夾關著出口處配有止動塊。Work piece is clamped and fixed by hydraulic clamping mechanism, and the mechanism is installed on the upward side of guide rail. The stop block is installed on clamping jaw to avoid axial loosening of work piece during slag planning.夾緊平臺分不同倆部，上部結實牢固在機架床身，上部位為活躍部位，由油缸動力。The clamping mechanism is divided into two parts, the lower part of which is fixed on the lathe bed of frame, the upper part is movable and driven by oil cylinder.

刨渣機構/ Trimming Mechanism

高低刨渣刀裝置于鋼制滑架上，此滑架由軟化處置的導軌撐持在夾持器中間往返運轉，每一個刀片的切割面按照資料厚度手動設定。

Upper and lower slag planning cutter is installed on steel sliding frame. The sliding frame makes to-and-fro movement in the middle of clamp holder by support of guide rail after hardening treatment, and cutting surface of each cutter is set manually according to material thickness.

刨渣刀具的切割面和夾持器接納一套機器機構相連，以保障其絕對地位，如許不管何種厚度的資料，機器將不用每次設定，可主動順應切割差別厚度的資料。

Cutting surface and clamp holder of slag planning cutter are connected by one set of mechanic mechanism to ensure its relative position. Therefore, whatever any material thickness, the machine will not set each time, and can cut material with difference thickness automatically.

滑架上裝有三組刀具，下夾持器為牢固式，同時也作為下滑架導軌。高低刀具活動由液壓缸驅動。

Three cutters are installed on sliding frame, and lower clamp holder uses fixed-type, and is also used as guide rail of lower sliding frame. Movement of upper and lower cutters is driven by hydraulic cylinder.

滾壓行業

Planisher Unit

滾壓管道焊接機用于壓平并升星刨渣后的管道焊接，顛末滾壓后管道焊接和對接焊口分散對齊。滾壓管道焊接機的主要結構件為：床身、可過程的C形構架結構、夾緊學校、滑輪及液壓系統式件。C形構架結構，可裝液壓系統式驅程用于滾壓經久耐用于夾緊學校的產品的滑輪。The planishing machine is use to flatten and strengthen the trimmed welding-seam, the planisher's main parts includes machine, movable C-type frame, clamping device, rollers and hydraulic parts. C-type frame equipped with hydraulic drive system for rolling roller that fixed on the clamping mechanism.

C形框架/ C-type Frame

C形框架牢固于可沿導軌活動的支架上，油缸驅動，支架經由過程每邊四個滾柱軸承滑動，C框架的首要功效是禁止滾壓力的偏移及由此致使的滾壓尺寸的偏移。

C-type frame fixed on the holder that can move along with the guide rail, it will be driven by oil cylinder. Holder can slide through roller bearing that set four (4) roller bearings each side. C-type frame's main function is to prevent rolling pressure skewing and the resulting rolling press size deviation.

 端切企業

 End Cutting Unit

床身/ Lathe Bed

C骨架撐持這個世界第一步部位還有以便于操作和研究生研究生調劑。油缸堅實在骨架最上層借以推動夾緊和沖切醫療單位，可確定模具制作凈寬研究生研究生調劑的手輪改善醫療單位裝于骨架尾端。C-type frame supports all major components and it is convenient for operation and adjustment.Oil cylinder fixed on the top of the C-type frame which is used to drive the clamping and cutting mechanism, and it can be adjusted according to the width of rim band, the hand wheel adjusting mechanism mounted on the tail of frame.

沖切機構/Cutting Mechanism

沖切醫療機構途經的時候切邊模切機除管道焊接三根頭。直流電油缸（里路60mm）驅使上模，的高中低模間導柱前線性導套連接，上模結實結實牢固于上模座，下模為下模座的幾局部。前部車刀（上、下）結實結實牢固于的高中低模座，后背車刀裝于可動滑座上（可于模具制作間距條理）。Cutting mechanism cuts the both end of welding slag by cutting tool. The upper tool drives by high-pressure oil cylinder that stroke is 60 mm, upper tool (cutter) and lower tool (cutter) connects together by the linear guide pillar and guide sleeve. The front of the cutting tool (upper and lower) fixed on the upper and lower tool base, the back of the cutting tools installed on the movable slide base which can be adjusted according to workpiece width.切邊數控刀由事物鋁制作，每對數控刀離別為凸、凹外觀形狀以緩緩保持素材切邊。好壞數控刀間隙應給料厚的8-10%，這樣業務能力觸達0.2mm的原則組裝機盡寸，間隙需在數控刀修護終了經濟落后行查抄！Cutting tools (cutter) made by tool steel, each pair cutter includes convex and concave shape tool, complete material cutting quickly. The clearance of upper and lower cutting tool should be 8-10% of the material thickness, for achieving the standard workpiece size at 0.2 mm.

NOTE: The clearance should be checked after cutting tool adjusting finished!

手輪調理機構/ Hand wheel Adjuster

手輪改善培訓機構所經歷程改善滑座整體素質以因應裸機大小的更變，主要包括節流閥、尾座名詞解釋上的切邊銑刀，滑座也可以所經歷程骨架前方的手輪而方面挪動。Hand wheel adjuster can adjust the sliding seat position to adapt the width change of work pieces, including air cylinder, the tailstock and cutting tools, sliding seat can move horizontally by the hand wheel at the back of frame.

急冷行業 

 Cooling Unit

汽壓控制，杠桿比例頁面布局。的高低加熱銅版內通輪回轉世加熱水。The cooling unit is driven by the air pressure and designed as lever structure. Inside upper and lower cooling cooper band has cooling water circulation.